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商品名称:北方奔驰重卡汽车维修手册 原厂高清晰版 北奔维修手册
   
 
北方奔驰重卡汽车维修手册 原厂高清晰版 北奔维修手册

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原厂高清晰版 北方奔驰维修手册 北奔维修手册 北方重卡汽车维修手册
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北方奔驰重卡汽车维修手册 原厂高清晰版

第一章 绪论,共 5 页

第 一 章  绪论..................................................................... 1
CHAPTER 1    INTRODUCTION.......................................................... 1
1.1  范围.......................................................................... 2
SCOPE.............................................................................. 2
1.2  运输和储存准备................................................................ 4
PREPARATION FOR TRANSPORTATION AND STORAGE......................................... 4
 
第二章 维护、保养与检查,共 13 页

第三章 故障的检查与排除,共153页

第三章  故障检查与排除...............................................................1
CHAPTER3   TROUBLE DIAGNOSIS AND REMOVAL.............................................1
第一节  故障检查及排出速查指南.......................................................3
SECTION1  RAPIDLY SEARCHING INDEX FOR TROUBLE DIAGNOSIS AND REMOVAL..................3
第二节  故障检查和排除...............................................................12
SECTION 2  TROUBLE HUNTING AND REMOVAL...............................................12
    3.1  发动机的故障检查和排........................................................12
        TROUBLE HUNTING AND REMOVAL OF ENGINE........................................12
    3.2  变速器的故障检查及排除......................................................37
        TROUBLE DIAGONOSIS AND SHOOTING OF GEARBOX...................................37
    3.3  离合器的故障检查及排除......................................................56
    TROUBLE DIAGNOSIS AND REMOVAL FOR THE CULUTCH....................................56
    3.4  传动轴故障检查与排除........................................................65
    TROUBLESHOOTING OF DRIVE SHAFT...................................................65
    3.5 转向桥的故障检查及排除.......................................................69
    TROUBLE-SHOOTING OF  FRONT AXLE..................................................69
    3.6  驱动桥的故障检查及排除......................................................73
    TROUBLE DIAGNOSIS AND REMOVAL FOR REAR AXLE......................................73
    3.7  转向装置的故障检查与排除....................................................86
    TROUBLESHOOTING OF STEERING SYSTEM...............................................86
    3.8  制动系的故障检查及排除......................................................99
    TROUBLESHOOTING OF BRAKING SYSTEM................................................99
    3.9  电器系统的故障检查和排除....................................................108
    ELECTRICAL SYSTEM TROUBLESHOOTING................................................108

第四章 发动机的维修,共 90 页
第四章  发动机维修...................................................................1
CHAPTER 4  MAINTENANCE OF ENGINE.....................................................1
第一节  发动机总成拆卸、装配,保养和使用.............................................5
SECTION 1    MAINTAIN OPERTION FOR ENGINE ASSENBLY.............................................................................5
4.1  发动机润滑系统示意图............................................................5
CHART OF EBGINE LUBRICATING SYSTEM...................................................5
4.2  发动机燃油供给系统示意图........................................................8
CHART OF ENGINE FUEL SUPPLYING SYSTEM................................................8
4.3  发动机冷却系示意图..............................................................9
CHART OF ENGINE COOLING SYSTEM.......................................................9
4.4  发动机本体进排气系统示意图......................................................13
CHART OF ENGINE INTAKE AND EXHAUST SYSTEM ...........................................13
4.5  发动机使用与保养................................................................15
OPERATING AND MAINTENANCE FOR ENGINE ................................................15
4.6  发动机典型故障及处理............................................................28
COMMON TROUBLES AND REMEDY OF ENGINE.................................................28
第二节  维修程序.....................................................................42
SECTION 2  MAINTENANCE PROCEDURES....................................................42
4.7  检查机油........................................................................42
CHECKING OF ENGLINE OIL .............................................................42
4.8  更换机油........................................................................43
REPLACING OF OIL.....................................................................43
4.9  紧固发动机紧固件................................................................45
TIGHTENING OF ENGINE'S TIGHTENING PARTS .............................................45
4.10 检查、紧固三角皮带..............................................................47
CHECKING AND TIGHTENING OF V-BELT....................................................47
4.11 紧固发动机支座..................................................................49
TIGHTENING OF ENGINE BRACKET.........................................................49
4.11   紧固发动机支座-续.............................................................50
TIGHTENING OF ENGINE BRACKET---CONTINUED.............................................50
4.12 更换发动机总成..................................................................51
REPLACING OF ENGINE ASSEMBLY.........................................................51
4.12 更换发动机总成---续.............................................................52
REPLACING OF ENGINE ASSEMBLY---CONTINUED.............................................52
4.12 更换发动机总成-续...............................................................54
REPLACING OF ENGINE ASSEMBLY-CONTINUED...............................................54
4.12 更换发动机总成-续...............................................................56
REPLACING OF ENGINE ASSEMBLY-CONTINUED...............................................56
4.13 更换启动机......................................................................58
REPLACING OF STARTER ................................................................58
4.13 更换启动机-续...................................................................59
REPLACING OF STARTER-CONTINUED.......................................................59
4.14 更换发动机支架..................................................................61
REPLACING OF GENERATOR...............................................................61
4.14 更换发动机支架-续...............................................................62
REPLACING OF GENERATOR-CONTINUED.....................................................62
4.14 更换发动机支架-续...............................................................64
REPLACING OF ENGINE BRACKET-CONTINUED................................................64
4.15 更换发电机......................................................................66
REPLACING OF GENERATOR...............................................................66
4.15 更换发电机-续...................................................................67
REPLACING OF GENERATOR-CONTINUED.....................................................67
4.16 更换高压油管....................................................................68
REPLACING OF HIGH-PRESSURE FUEL PIPE ................................................68
4.16 更换高压油管-续.................................................................69
REPLACING OF HIGH-PRESSURE FUEL PIPE-CONTINUED.......................................69
4.17 更换涡轮增压器..................................................................70
REPLACING OF TURBO-CHARGER...........................................................70
4.17 更换涡轮增压器-续...............................................................71
REPLACING OF TURBO-CHARGER-CONTINUED.................................................71
4.18 换机油冷却器....................................................................72
REPLACING OF OIL COOLER..............................................................72
4.19 检查、清理增压器回油管路的堵塞..................................................73
CHECKING AND CLEANING OF OIL RETURN PIPELINE OF TURBO-CHARGER .......................73
4.20 更换节温器......................................................................75
REPLACING OF THERMOSTAT .............................................................75
4.21 更换油气分离器..................................................................77
REPLACING OF AIR-OIL SEPARATOR ......................................................77
4.22 调整怠速........................................................................79
ADJUSTMENT OF IDLE SPEED ............................................................79
4.23 更换集滤器......................................................................81
REPLACING OF SUCTION STRAINER........................................................81
4.24 更换主油道限压阀................................................................82
REPLACING OF PRESSURE LIMITING VALVE OF MAIN OIL PASSAGE.............................82
4.25 更换皮带轮或减震器..............................................................83
REPLACING OF IDLE WHEEL AND SHOCK ABSORBER...........................................83
4.25 更换皮带轮或减震器-续...........................................................85
REPLACING OF IDLE WHEEL AND SHOCK ABSORBER-CONTION ..................................85
4.26 更换水泵总成....................................................................87
REPLACING OF WATER PUMP ASSEMBLY.....................................................87
4.26 更换水泵总成-续.................................................................88
REPLACING OF WATER PUMP ASSEMBLY-CONTIONUED..........................................88
4.27 更换维修发动机风扇..............................................................89
REPLACING AND MAINTENANCE OF ENGINE FAN..............................................89

第五章 变速器维修,共 51 页
第五章  变速器维修....................................................................1
CHAPTER 5  MAINTENANCE OF TRANSMISSION................................................1
第一节  变速箱总成拆卸、装配、使用、保养..............................................4
SECTION 1  DISMANTLE,MOUNT,USE AND MAINTENANCE TRANSMISSION...........................4
5.1 换挡操纵机构爆炸图................................................................4
STRUCTURE ILLUSTRATION OF SHIFT CONTROL UNIT..........................................4
5.2 离合器壳体总成爆炸图..............................................................9
STRUCTURE ILLUSTRATION OF CLUTCH HOUSING..............................................9
5.3 二轴总成爆炸图...................................................................12
STRUCTURE ILLUSTRATION OF MAIN SHAFT.................................................12
5.4 左右中间轴总成爆图...............................................................19
PART LIST OF LEFT AND RIGHT COUNTERSHAFT ASSEMBLY....................................19
5.5 一轴总成爆炸图...................................................................21
PART LIST OF INPUT SHAFT.............................................................21
5.6 倒档中间轴总成爆炸图.............................................................22
PART LIST OF AUX. COUNTERSHAFT.......................................................22
5.7 上盖总成爆炸图...................................................................24
PART LIST OF SHIFT BAR...............................................................24
5.8 空气滤清调节器总成爆炸图.........................................................26
PART LIST OF AIR FILTRATING ADJUSTER ASSEMBLY........................................26
5.9 副箱驱动齿轮总成爆炸图...........................................................27
Part List of drive gear of aux. case.................................................27
5.10 副箱主轴总成爆炸图..............................................................28
PART LIST OF AUX. MAIN SHAFT ASSEMBLY................................................28
5.11 副箱左、右中间轴总成爆炸图......................................................29
PART LIST OF AUX. LEFT AND RIGHT COUNTERSHAFT ASSEMBLY ..............................29
5.12 后盖总成爆炸图..................................................................30
PART LIST OF REAR COVER ASSEMBLY.....................................................30
5.13 换档气缸总成爆炸图..............................................................36
PART LIST OF SHIFTING CYLINDER ASSEMBLY..............................................36
5.14 QH50总成爆炸图..................................................................39
Part List of PTO QH50................................................................39
第二节  维修程序.....................................................................42
SECTION 2    REPAIRING PROCEDURE ....................................................42
5.15 拆装操纵手柄防尘套..............................................................42
REMOVAL OF CONTROL HANDLE DUST PROOF SLEEVE .........................................42
5.16 调整变速箱操纵机构..............................................................44
ADJUSTMENT OF GEARBOX CONTROPL LEVER.................................................44
5.16 调整变速箱操纵杆-续.............................................................46
ADJUSTMENT OF GEARBOX CONTROPL LEVER -CONTINUED......................................46
5.17 检查换向阀......................................................................47
CHECKING OF CHANGE VALVE.............................................................47
5.18 检查修换向阀连接管路............................................................48
CHECKING AND REPAIRING OF CHANGE VALVE CONNECTING PIPELINE ..........................48
5.19 检查换档气缸....................................................................49
CHECKING OF GEAR SHIFTING CYLINDER...................................................49
5.20 调整变速箱支撑杆................................................................50
ADJUSTMENT OF THE GEARBOX SUPPORTING LEVER ..........................................50
5.20 调整变速箱支撑杆-续.............................................................51
ADJUSTMENT OF THE GEARBOX SUPPORTING LEVER-CONTINUED.................................51

第六章 离合器维修,共 22 页
第六章 离合器维修.....................................................................1
CHAPTER 6  MAINTENANCE FOR CLUTCH.....................................................1
第一节  离合器总成拆卸、装配、使用、保养..............................................3
SECTION 1  REMOVAL, ASSEMBLE, USAGE AND MAINTENANCE OF THE CLUTCH ASSENBLY ...........3
6.1  离合器总成爆炸图(420、430 压盘、摩擦片)........................................3
PART DRAWING OF CLUTCH ASSEMBLY (420,430 PREESURE PLATE,FRICTION DISC)................3
6.2  离合器使用与保养.................................................................9
USAGE AND MAINTENANCE OF THE CLUTCH ASSEMBLY .........................................9
第二节  维修程序.....................................................................10
SECTION 2  MAINTENANCE PROCEDURERS ..................................................10
6.3  检查或加注离合器液..............................................................10
CHECK OR FILLING OF CLUTCH FLUID ....................................................10
6.4  检查离合器踏板自由行程..........................................................11
CHECK THE CLUTCH PEDALFOR FREE TRAVEL ...............................................11
6.5  排出液压系统内的空气............................................................12
EXHAUST AIR IN THE HYDRAULIC SYSTEM..................................................12
6.6  检查拆装离合器液压塑胶管和液压金属管............................................13
CHECK DISASSMBLY AND ASSEMBLYC OF HYDRAULIC .........................................13
6.7  更换离合器摩擦片................................................................14
REPLACEMENT OF CLUTCH FRICTION DISC .................................................14
6.7  更换离合器摩擦片-续.............................................................15
REPLACEMENT OF CLUTCH FRICTION DISC-CONTINUED........................................15
6.8  更换离合器压盘..................................................................16
REPLACEMENT OF PRESSURE PLATE OF CLUTCH..............................................16
6.9  更换离合器壳总成................................................................17
REPLACEMENT OF CLUTCH HOUSING ASSEMBLY...............................................17
6.10  更换离合器工作缸...............................................................18
 REPLACEMENT OF CLUTCH RELEASE SLAVE CYLINDER........................................18
6.11 更换分离轴承....................................................................19
REPLACEMENT OF RELEASE BEARING.......................................................19
6.12  更换离合器踏板总成.............................................................20
REPLACEMENT OF CLUTCH PEDAL ASSEMBLY ................................................20
6.13  更换离合器主缸.................................................................21
REPLACEMENT OF CLUTCH MASTER CYLINDER ...............................................21
6.14  更换离合器踏板护板.............................................................22
REPLACEMENT OF CLUTCH PEDAL GUARD SHEET .............................................22

第七章 传动轴维修,共 16 页
第七章 传动轴维修.....................................................................1
CHAPTER 7  MAINTENANCE FOR THE DRIVE SHAFT............................................1
第一节  传动轴构造与拆装..............................................................3
SECTION 1  ASSEMBLE AND STRUCTURE OF DRIVE SHAFT .....................................3
7.1  传动轴总成部件图.................................................................3
CONPONENT DRAWING OF DRIVE SHAFT......................................................3
7.2  万向节的装复.....................................................................5
TAING APART AND RE-INSTALLING OF U-JOINT..............................................5
7.3  万向节总成的装复过程.............................................................7
RE-INSTALLING OF THE U-JOINT..........................................................7
第二节  维修程序......................................................................9
SECTION 2 MAINTENANCE PROCEDURES......................................................9
7.4  黄油嘴检查.......................................................................9
CHECKUP FOR GREASE FITTING............................................................9
7.5  润滑检查........................................................................10
CHECKUP OF LUBRICATION...............................................................10
7.6  加注润滑脂......................................................................11
FILLING OF LUBRICANT ................................................................11
7.7  检查传动轴螺栓..................................................................12
CHECKUP OF BOLTS OF DRIVE SHAFT......................................................12
7.8  更换传动轴总成..................................................................13
REPLACEMENT OF DRIVE SHAFT ASSEMBLY .................................................13
7.9  更换传动轴万向节总成............................................................15
REPLACEMENT OF UNIVERSAL JOINT ASSEMBLY OF DRIVE SHAFT...............................15
7.9  更换传动轴万向节总成-续.........................................................16
REPLACEMENT OF UNIVERSAL JOINT ASSEMBLY OF DRIVE SHAFT-CONTINUE .....................16

第八章 车桥的维修,共 84 页
第八章 车桥的维修.....................................................................1
CHAPTER 8 MAINTENANCE OF FRONT/REAR AXLES.............................................1
第一节 桥总成拆卸、装配、使用、保养...................................................7
SECTION 1 DISASSEMBLING,ASSEMBLING,
OPERATION AND MAINTENANCE OF AXLE ASSEMBLY ...........................................7
8.1 转向前桥总成部件图爆炸图..........................................................7
EXPLOSIVE VIEW OF FRONT STEERING AXLE ASSEBLY.........................................7
8.2 转向主销安装要求、技术参数........................................................9
INTALLATION REQUIREMENTS AND TECHNICAL PARAMETERS OF STEERING KING PIN................9
8.3 轮毂轴承、油封的更换、技术参数、力矩值...........................................11
REPLACEMENT, TECHNICAL PARAMETERS AND
TORQUE VALUE OF HUB BEARING AND OIL SEAL.............................................11
8.4 转向角、前束技术参数、调整方法、力矩值...........................................14
TECHNICAL PARAMETERS ADJUSTING METHOD
AND TORQUE VALUE OF STEERING ANGLE AND TOE-IN .......................................14
8.5 非贯通式驱动桥主减速器总成爆炸图.................................................15
EXPLOSIVE VIEW FOR MAIN RETARDER OF NON-THROUGH DRIVING AXLE.........................15
8.6 非贯通式主减速器安装要求、技术参数、调整方法、力矩值.............................17
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS,
ADJUSTING METHOD AND TORQUE VALUE OF NON-THROUGH MAIN TRTARDER ......................17
8.7 主减速器油封的更换...............................................................18
REPLACEMENT OF OIL SEAL OF MAIN RETARDER.............................................18
8.8 贯通式主减速器的安装要求、技术参数、调整方法、力矩值.............................19
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS,
ADJUSTING METHOD AND TORQUE VALUE OFTHROUGH MAIN TRTARDER ...........................19
8.9 贯通式主减速器差速器的安装要求、技术参数、调整方法、力矩.........................19
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS,
ADJUSTING METHOD AND TORQUE VALUE OF THROUGH MAIN RETARDER...........................19
8.10 桥间闭锁机构安装要求、技术参数、调整方法、力矩值................................21
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS, ADJUSTING
METHOD AND TORQUE VALUE OF INTER-AXLE LOCKING MECHANISM..............................21
8.11 差速器总成爆炸图................................................................22
EXPLOSIVE VIEW OF DIFFERENTIAL ASSEMBLY..............................................22
8.12 差速器安装要求、技术参数、调整方法、力矩值......................................23
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS,
ADJUSTING METHOD AND TORQUE VALUE OFDIFFERENTIAL.....................................23
8.13 轮间闭锁机构安装要求、技术参数、调整方法、力矩值................................24
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS
ADJUSTING METHOD AND TORQUE VALUE OF WHEEL LOCKING MECHANISM.........................24
8.14 贯通传动轴总成爆炸图............................................................25
EXPLOSIVE VIEW OF THROUGH DRIVE AXLE.................................................25
8.15 贯通传动轴安装要求、技术参数、调整方法、力矩值..................................27
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS
ADJUSTING METHOD AND TORQUE VALUE OF
THROUGH DRIVE SHAFT..................................................................27
8.16 贯通传动轴油封的更换............................................................28
REPLACEMENT OF OIL SEAL OF THROUGH DRIVE SHAFT.......................................28
8.17 轮边减速器总成爆炸图、轮毂总成爆炸图............................................29
EXPLOSIVE VIEW OF HUB REDUCTOR AND HUB...............................................29
8.18 轮边减速器安装要求、技术参数、调整方法、力矩值..................................31
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS
ADJUSTING METHOD AND TORQUE VALUE OF HUB REDUCTOR....................................31
8.19 轮毂安装要求、技术参数、调整方法、力矩值........................................34
INSTALLATION REQUIREMENTS TECHNICAL PARAMETERS
ADJUSTING METHOD AND TORQUE VALUE OF HUB ............................................34
8.20 轮毂轴承、油封的更换............................................................35
REPLACEMENT OF BEARING AND OIL SEAL OF HUB...........................................35
8.21 制动器总成爆炸图................................................................36
EXPLOSIVE VIEW OF BRAKE ASSEMBLY.....................................................36
8.22 制动凸轮安装要求、技术参数、调整方法、力矩值....................................39
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS,
ADJUSTING METHOD AND TORQUE VALUE OF BRAKE CAM.......................................39
8.23 制动器安装要求、技术参数、调整方法、力矩值......................................39
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS,
ADJUSTING METHOD AND TORQUE VALUE OF BRAKE ..........................................39
8.24 制动调整臂安装要求、技术参数、调整方法、力矩值..................................39
INSTALLATION REQUIREMENTS, TECHNICAL PARAMETERS,
ADJUSTING METHOD AND TORQUE VALUE OF BRAKE ADJUSTING ARM.............................39
8.25 制动摩擦片的更换................................................................40
REPLACEMENT OF BRAKE LINING..........................................................40
8.26 桥使用与保养....................................................................41
OPERATION AND MAINTENANCE OF AXLES ..................................................41
第二节 维修程序......................................................................44
SECTION 2 MAINTENANCE PROCEDURE......................................................44
8.27 前、后桥油面检查................................................................44
CHECKING OIL LEVEL OF FRONT AND REAR AXLE............................................44
8.28 检查轮边油面....................................................................45
CHECKING OIL LEVEL OF WHEEL HUB......................................................45
8.29 前后桥换油......................................................................46
CHANGING OIL FOR FRONT AND REAR AXLES................................................46
8.30 轮边换油........................................................................47
CHANGING OIL OF WHEEL HUB............................................................47
8.31 检查加注转向节轴承座润滑油......................................................48
CHECKING AND REFILLING LUBRICATING
 OIL OF STEERING KNUCKLE BEARING SEAT ...............................................48
8.31 检查加注转向节轴承座润滑油-续...................................................49
CHECKING AND REFILLING LUBRICATING
OIL OF STEERING KNUCKLE BEARING SEAT-CONTINUED.......................................49
8.32 注驱动轴的润滑脂................................................................50
FILLING GREASE FOR DRIVING AXKE .....................................................50
8.33 清理前、后桥通风孔并加装通风软管................................................51
CLEANING OF BREATHER HOLES AND
FITTING BREATHER HOSE FOR FRONT AND REAR AXLES ......................................51
8.33清理前、后桥通风孔并加装通风软管-续..............................................52
CLEANING OF BREATHER HOLES AND
FITTING BREATHER HOSE FOR FRONT AND REAR AXLES-CONTINUED.............................52
8.33 清理前、后桥通风孔并加装通风软管-续.............................................53
CLEANING OF BREATHER HOLES AND
FITTING BREATHER HOSE FOR FRONT
AND REAR AXLES-CONTINUED.............................................................53
8.34 检查、调整驱动前桥限位螺栓......................................................54
CHECKING AND ADJUSTING OF FRONT
DRIVING AXLE LIMING BOLT ............................................................54
8.34 检查、调整驱动前桥限位螺栓-续...................................................55
CHECKING AND ADJUSTING OF FRONT
DRIVING AXLE LIMING BOLT-CONTINUED...................................................55
8.35 调整前桥前束....................................................................56
ADJUSTING OF TOE-IN OF FRONT AXLE ...................................................56
8.35 调整前桥前束-续.................................................................57
ADJUSTING OF TOE-IN OF FRONT AXLE-CONTINUED .........................................57
8.35 调整前桥前束-续.................................................................58
ADJUSTING OF TOE-IN OF FRONT AXLE-CONTINUED .........................................58
8.36 加注制动凸轮轴的润滑脂..........................................................59
FILLING LUBRICATING GREASE FOR BRAKE CAMSHAFT .......................................59
8.36注制动凸轮轴的润滑脂-续..........................................................60
FILLING LUBRICATING GREASE FOR BRAKE CAMSHAFT-CONTINUED..............................60
8.37 检查分动器油面..................................................................61
CHECKING OF OIL LEVEL OF TRANSFER CASE ..............................................61
8.38 分动器加油......................................................................62
FILLING OIL FOR TRANSFER CASE........................................................62
8.39 检查、紧固分动器关重螺栓........................................................63
CHECKING AND FASTENING KEY AND IMPORTANT BOLTS FOR TRANSFER CASE.....................63
8.39 检查、紧固分动器关重螺栓---续...................................................64
CHECKING AND FASTENING KEY AND IMPORTANT BOLTS FOR TRANSFER CASE---CONTINUED.........64
8.40 更换桥总成......................................................................65
REPLACING OF FRONT AXLE ASSEMBLY ....................................................65
8.40更换前桥总成-续..................................................................66
REPLACING OF FRONT AXLE ASSEMBLY-CONTINUED...........................................66
8.40更换前桥总成-续..................................................................67
REPLACING OF FRONT AXLE ASSEMBLY-CONTINUED...........................................67
8.40更换前桥总成-续..................................................................68
REPLACING OF FRONT AXLE ASSEMBLY-CONTINUED...........................................68
8.41 更换转向横拉杆总成..............................................................69
REPLACING STEERING CROSS LEVER ASSEMBLY---CONTINUED..................................69
8.41更换转向横拉杆总成-续............................................................70
REPLACING STEERING CROSS LEVER ASSEMBLY-CONTINUED....................................70
8.41更换转向横拉杆总成-续............................................................71
REPLACING STEERING CROSS LEVER ASSEMBLY-CONTINUED....................................71
8.42 更换转向横拉杆臂................................................................72
REPLACING OF STEERING CROSS LEVER ARM................................................72
8 .42更换转向横拉杆臂-续.............................................................73
REPLACING OF STEERING CROSS LEVER ARM-CONTINUED......................................73
8.42更换转向横拉杆臂-续..............................................................74
REPLACING OF STEERING CROSS LEVER ARM-CONTINUED......................................74
8.43 更换后桥总成....................................................................75
REPLACING OF REAR AXLE ASSEMBLY......................................................75
8.43更换后桥总成-续..................................................................76
REPLACING OF REAR AXLE ASSEMBLY-CONTINUED ...........................................76
8.43更换后桥总成-续..................................................................77
REPLACING OF REAR AXLE ASSEMBLY-CONTINUED ...........................................77
8.44 更换制动器......................................................................78
REPLACING OF BRAKE...................................................................78
8.45更换制动器-续....................................................................79
REPLACING OF BRAKE-CONTINUED ........................................................79
8.45更换制动器-续....................................................................80
REPLACING OF BRAKE-CONTINUED ........................................................80
8.45更换制动器-续....................................................................81
REPLACING OF BRAKE-CONTINUED ........................................................81
8.45 更换分动器总成..................................................................82
REPLACING OF TRANSFER GEAR ASSEMBLY..................................................82
8.46更换分动器总成-续................................................................83
REPLACING OF TRANSFER GEAR ASSEMBLY-CONTINUED .......................................83
8.46更换分动器总成-续................................................................84
REPLACING OF TRANSFER GEAR ASSEMBLY-CONTINUED .......................................84

第九章 冷却系统的维修,共 28 页
第九章  冷却系统维修..................................................................1
CHAPTER 9 MAINTENANCE OF COOLING SYSTEM...............................................1
9.1 加注冷却液........................................................................4
FILLING OF COOLANT ...................................................................4
9.2 拆装膨胀水箱......................................................................5
REMOVAL AND INSTALLATION OF EXPANSION WATER TANK......................................5
9.2 拆装膨胀水箱-续...................................................................6
REMOVAL AND INSTALLATION OF EXPANSION WATER TANK-CONTINUE.............................6
9.3 检查水循环管路及其接头............................................................7
CHECK OF WATER CIRCULATION LINE AND THE UNIONS .......................................7
9.3 检查水循环管路及其接头-续.........................................................8
CHECK OF WATER CIRCULATION LINE AND THE UNIONS-CONTINUE ..............................8
9.4 拆装暖风机采暖管..................................................................9
REMOVAL AND INSTALLATION OF HEATING PIPES OF HOT-AIR HEATER...........................9
9.4 拆装暖风机采暖管-续..............................................................10
REMOVAL AND INSTALLATION OF HEATING PIPES OF HOT-AIR HEATER-CONTINUE.................10
9.5 检查发动机风扇...................................................................11
CHECKING OF ENGINE FAN...............................................................11
9.6 检查放水塞.......................................................................12
CHECKING OF WATER DRAINING PLUG......................................................12
9.7 检查中冷空气管路及其接头.........................................................13
CHECKING OF AIR PIPELINE AND ADAPTORS OF CHARGE-COOLER...............................13
9.7 检查中冷空气管路及其接头---续....................................................14
CHECKING OF AIR PIPELINE AND ADAPTORS OF CHARGE-COOLER---CONTINUE....................14
9.8 更换维修散热器支架...............................................................15
REPLACING AND MAINTENANCE OF RADIATOR BRACKET........................................15
9.8 更换维修散热器支架---续..........................................................16
REPLACING AND MAINTENANCE OF RADIATOR BRACKET---CONTINUE.............................16
9.9 更换维修散热器总成...............................................................17
REPLACING AND MAINTENANCE OF RADIATOR ASSEMBLY.......................................17
9.9 更换维修散热器总成-续............................................................18
REPLACING AND MAINTENANCE OF RADIATOR ASSEMBLY-CONTINUE..............................18
9.9 更换维修散热器总成-续............................................................19
REPLACING AND MAINTENANCE OF RADIATOR ASSEMBLY-CONTINUE..............................19
9.10 更换维修发动机风扇..............................................................20
REPLACING AND MAINTENANCE OF ENGINE FAN..............................................20
9.10 更换维修发动机风扇-续...........................................................21
REPLACING AND MAINTENANCE OF ENGINE FAN-CONTINUE ....................................21
9.11更换水泵总成.....................................................................22
REPLACING OF WATER PUMP .............................................................22
9.11更换水泵总成-续..................................................................23
REPLACING OF WATER PUMP-CONTINUE.....................................................23
9.12 更换节温器总成..................................................................24
REPLACING AND MAINTENANCE OF RADIATOR ASSEMBLY.......................................24
9.12 更换节温器总成-续...............................................................25
REPLACING OF THERMOSTAT ASSEMBLY-CONTINUE ...........................................25
9.13 更换中冷器总成..................................................................26
REPLACING OF CHARGE-COOLER ASSEMBLY..................................................26
9.13 更换中冷器总成-续...............................................................27
REPLACING OF CHARGE-COOLER ASSEMBLY-CONTINUE.........................................27
9.13 更换中冷器总成-续...............................................................28
REPLACING OF CHARGE-COOLER ASSEMBLY-CONTINUE.........................................28

第十章 制动系统的维修,共 19 页
第十章  制动系统维修..................................................................1
CHAPTER 10MAINTENANCE OF BRAKING SYSTEM...............................................1
10.1 检查前桥制动软管.................................................................3
CHECK OF FRONT AXLE BRAKING HOSE .....................................................3
10.2 检查后桥制动气管.................................................................4
CHECK OF REAR AXLE BRAKE AIR PIPE.....................................................4
10.3 检查手制动阀.....................................................................5
CHECK OF HAND BRAKE VALVE.............................................................5
10.4 检查脚制动阀.....................................................................6
CHECK OF FOOT BRAKE VALVE.............................................................6
10.5 检查继动阀.......................................................................7
CHECK OF RELAY VALVE..................................................................7
10.6 检查排气制动阀...................................................................8
CHECK OF EXHAUST BRAKE VALVE..........................................................8
10.7 检查高压铜管.....................................................................9
CHECK OF HIGH-PRESSURE COPPER PIPE....................................................9
10.8 检查制动尼龙管..................................................................10
CHECK OF BRAKE NYLON TUBE ...........................................................10
10.9 检查更换排水阀..................................................................11
CHECK AND REPLACEMENT OF WATER DRAIN VALVE ..........................................11
10.10 检查四回路保护阀...............................................................12
CHECK OF FOUR-CIRCUIT PROTECTING VALVE...............................................12
10.11检查更换分配阀..................................................................13
CHECK AND REPLACEMENT OF DISTRIBUTION VALVE .........................................13
10.12 检查更换单向阀.................................................................14
CHECK AND REPLACEMENT OF CHECK VALVE.................................................14
10.13 更换前桥刹车缸总成.............................................................15
REPLACEMENT OF FRONT AXLE BRAKE CYLINDER ASSEMBLY....................................15
10.14 更换干燥器总成.................................................................16
REPLACEMENT OF DRYER ASSEMBLY........................................................16
10.15 更换后桥刹车缸总成.............................................................17
REPLACEMENT OF REAR AXLE BRAKE CYLINDER ASSEMBLY ....................................17
10.16 更换手制动阀...................................................................18
REPLACEMENT OF HAND BRAKE VALVE .....................................................18
10.17 更换制动管路...................................................................19
REPLACEMENT OF BRAKING PIPELINE .....................................................19

第十一章 转向系统的维修,共 41 页
第十一章 转向系统维修.................................................................1
CHAPTER11 MAINTENANCE OF STEERING SYSTEM..............................................1
第一节 TAS转向器总成安装使用、调整、保养、维修........................................4
INSTALLATION,ADJUSTMENT,MAINTENANCE,REPAIR OF TAS REDIRECTOR ASSY.....................4
11.1  TAS转向器总成构造(爆炸图),螺栓扭矩值.........................................4
TAS REDIRECTOR ASSY (EXPLODED DIAGRAM) , BOLT TORQUE VALUE............................4
11.2  TAS转向器结构油路图示...........................................................7
TAS STEERING GEAR OIL FLOW ILLUSTRATION ..............................................7
11.3  TAS转向器初始安装...............................................................8
TAS STEERING GEAR INITIAL INSTALLATION................................................8
11.4  TAS转向器行程泄荷阀的设定.......................................................9
TAS STEERING GEAR INITIAL POPPET SETTING..............................................9
11.5  TAS转向器维护注意事项..........................................................11
THE NOTICE OF TAS STEERING MAINTENANCE...............................................11
11.6注油及系统排气...................................................................13
FILLING AND AIR BLEEDING THE SYSTEM..................................................13
11.7  更换输入轴阀芯油封.............................................................14
INPUT SHAFT SEAL REPLACEMENT.........................................................14
11.8  TAS转向器臂轴间隙调整..........................................................21
TAS SREETING SECTOR SHAFT ADJUSTMENT.................................................21
第二节  维修程序.....................................................................25
SECTION 2  MAINTENANCE PROCEDURES....................................................25
11.9  检查转向助力泵.................................................................25
CHECK OF POWER ASSISTANCE PUMP FOR STEERING..........................................25
11.10  更换钥匙开关总成..............................................................26
REPLACEMENT OF KEY SWITCH ASSEMBLY...................................................26
11.11  转向液检查....................................................................27
CHECK OF STEERING FLUID .............................................................27
11.12加注转向液......................................................................28
FILLING OF STEERING FLUID ...........................................................28
11.13  更换转向机总成................................................................29
REPLACEMENT OF STEERING GEAR ASSEMBLY................................................29
11.13  更换转向机总成-续.............................................................30
REPLACEMENT OF STEERING GEAR ASSEMBLY-CONTINUED......................................30
11.14  更换转向助力泵................................................................32
REPLACEMENT OF POWER ASSISTANCE PUMP FOR STEERING ...................................32
11.15  更换转向柱....................................................................34
REPLACEMENT OF STEERING COLUMN.......................................................34
11.15  更换转向柱-续.................................................................35
REPLACEMENT OF STEERING COLUMN-CONTINUED.............................................35
11.16  更换方向盘....................................................................36
REPLACEMENT OF STEERING WHEEL........................................................36
11.16  更换方向盘-续.................................................................37
REPLACEMENT OF STEERING WHEEL-CONTINUED..............................................37
11.17  更换转向纵拉杆或球头..........................................................38
REPLACEMENT OF STEERING DRAG LINK OR BALL HEAD.......................................38
11.17  更换转向纵拉杆或球头-续.......................................................39
REPLACEMENT OF STEERING DRAG LINK OR BALL HEAD-CONTINUED.............................39
11.18  更换转向垂臂..................................................................40
REPLACEMENT OF STEERING DROP ARM.....................................................40
11.18  更换转向垂臂-续...............................................................41
REPLACEMENT OF STEERING DROP ARM-CONTINUED ..........................................41

第十二章 电器装置的维修,共 40 页
第十二章 电器装置维修.................................................................1
CHAPTER12 MAINTENANCE OF ELECTRICAL DEVICES AND CABLES................................1
12.1  更换电瓶........................................................................3
REPLACEMENT OF BATTERIES..............................................................3
12.2  更换电瓶导线....................................................................5
REPLACEMENT OF BATTERY LEADS .........................................................5
12.3  更换高低音喇叭总成..............................................................7
REPLACEMENT OF HIGH- AND LOW-SOUNDING HORNS ..........................................7
12.4  更换尾部分线盒..................................................................9
REPLACEMNT OF TAIL TERMINAL BLOCK.....................................................9
12.5  更换尾灯总成...................................................................11
REPLACEMENT OF TAIL LAMP ASSY .......................................................11
12.6  更换前大灯总成.................................................................13
REPLACEMENT OF HEADLAMP ASSY.........................................................13
12.7  更换示高灯总成.................................................................15
REPLACEMENT OF HEIGHT LAMP ASSY......................................................15
12.8  更换侧转向灯总成...............................................................17
REPLACEMENT OF SIDE TURN SIGNAL LAMP ASSY............................................17
12.9  更换室内灯总成.................................................................19
REPLACEMENT OF DRIVER’S CAB ILLUMINATOR LAMP ASSY...................................19
12.10  更换转速表总成................................................................21
REPLACEMENT OF TACHOMETER ASSY.......................................................21
12.11 更换组合仪表总成...............................................................23
REPLACEMENT OF COMBINATION METER ....................................................23
12.12  更换里程表总成................................................................25
REPLACEMENT OF SPEEDOMETER ..........................................................25
12.13  更换收录机....................................................................27
REPLACEMENT OF RADIO WITH CASSETTE PLAYER............................................27
12.14  更换组合手柄开关..............................................................31
REPLACEMENT OF COMBINATION HANDLE SWITCH.............................................31
12.15  更换锁体......................................................................33
REPLACEMENT OF LOCK BODY.............................................................33
12.16  更换雨刷电机..................................................................35
REPLACEMENT OF WIPER MOTOR......................................................., , , , , , , ....35
12.17  更换洗涤泵....................................................................37
REPLACEM, , ENT OF PURGE PUMP............................................................37
12.18  更换脉冲信号发生器............................................................39
REPLACEMENT OF PULSE SIGNAL GENERATOR ...............................................39

第十三章 悬架系统维修,共 23 页
第十三章 悬架系统维修.................................................................1
CHAPTER13 MAINTENANCE FOR THE SUSPENSION SYSTEM.......................................1
第一节  前、后悬挂拆卸、装配、使用、保养..............................................3
SECTION1 REMOVAL,ASSEMBLE,USAGE AND MAINTENANCE OF FORNT AND REAR SUSPENSION .........3
13.1 前钢板弹簧、前桥减震器、前稳定器总成爆炸图.......................................3
EXPLODED DRAWING OF FRONT LEAF SPRING,
FRONT AXLE SHOCK ABSORBER AND FRONT STABILIZATOR ASSEMBLY.............................3
13.2 后钢板弹簧、平衡悬挂、推力杆总成爆炸图...........................................5
EXPLODED DRAWING OF REAR LEAF SPRING, BALANCE SUSPENSION AND THRUST LEVER ASSEMBLY....5
第二节  维修程序.....................................................................10
SECTION 2 MAINTENANCE PROCEDURES.....................................................10
13.3 滑动支座与板簧间涂抹二硫化钼锂基酯..............................................10
COATING SUPRAMOLY LI-BASED GREASE BETWEEN SLIDING SUPPORTING SEAT AND LEAF SPRING....10
13.4 紧固前桥 U形螺栓螺母............................................................11
TIGHTENING U-SHAPE BOLT NUT OF FRONT AXLE............................................11
13.5 更换前桥减振器..................................................................13
REPLACEMENT OF FRONT AXLE SHOCK ABSORBER.............................................13
13.6 更换后桥减振器..................................................................15
REPLACEMTN OF SHOCK ABSORBER OF REAR AXLE............................................15
13.7 加注黄油........................................................................17
FILLING OF GREASE....................................................................17
13.8 更换前板簧压板、更换前板簧 U形螺栓..............................................18
REPLACEMENT OF PRESS PLATE OF FRONT LEAF
SPRING AND REPLACEMENT OF U-SHAPE BOLT OF FRONT LEAF SPRING..........................18
13.9 更换后板簧压板、更换后板簧 U形螺栓..............................................19
REPLACEMENT OF PRESS PLATE OF REAR LEAF
SPRING AND REPLACEMENT OF U-SHAPE BOLT OF REAR LEAF SPRING...........................19
13.10  检查后悬架下限位橡胶缓冲块....................................................21
CHECK UP rUBBER BUFFER BLOCK REAR OF SUSPENSION LIMITING.............................21
13.11  检查平衡悬架润滑油量..........................................................22
CHECK UP LEVEL OF BALANCE SUSPENSION GREASE .........................................22
13.12  检查推力杆....................................................................23
CHECK UP THRUST LEVER ...............................................................23

第十四章 车轮及轮胎维修,共 6 页
第十四章 车轮、轮胎维修...............................................................1
CHAPTER14 MAINTENANCE FOR WHEELS AND TYRES ...........................................1
14.1 检查拧紧车轮螺栓.................................................................2
CHECKUP FOR TIGHTNESS OF WHEEL BOLTS..................................................2
14.2 更换备用车轮.....................................................................3
REPLACEMENT OF SPARE TYRE ............................................................3
14.3 互换车轮.........................................................................5
INTERCHANGE OF WHEEL..................................................................5
14.4 检查轮胎气压及充气...............................................................6
CHECKUP FOR PRESSURE AND INFLATION OF TYRE ...........................................6
 
附录A:油料、辅料使用指南………………………………………………………………………………共 4 页
附录B:重要螺栓拧紧规程…………………………………………………………………………………共 13 页
附录C:防腐方法……………………………………………………………………………………………共 3 页

 
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